Major Textile Exporter

| May 11, 2020 | Kognoz Business Transformation

KBS Leap: Business Transformation

Client Situation and need:

  • Client has been most prominent exporter of textiles to global retailers
  • It has state of the art manufacturing facilities for Yarn and Textile production along with highly skilled manpower
  • Client was struggling with:
    • Low Customer Delivery (OTIF value of ~35%)
    • Low Manpower productivity 
    • High inventory levels at RM and FG stage
    • Low Machine Utilisation
    • Poor involvement of manpower in improvement initiative

Our Approach

Benefits delivered

  • Through Rapid Improvement Events spread across 4 weeks we were able to improve manpower productivity by 25% 
  • With the help of an S&OP process added by strong Sales Funnelling exercise OTIF reached to a level of 75% within 3 months across markets
  • Inventory reduction with the help of Kanban setup (20% reduction)