KBS Leap: Business Transformation

Client Situation and need:

• Client is a leading producer of electronic parts which have widespread industrial use
• It has a state-of-the-art facility producing a large variety of product range and global customer base
• Client was struggling with:
  • High cost of packaging and rework
  • Complexity in operations leading to variability in output and high idle time for manpower
  • Low manpower productivity in packaging section (only 70% of design standards)

Our Approach

Benefits delivered

• Through flow cell deployment, productivity got enhanced by ~70% in 3 months time
• Improvement in material handling
• Reduction in overall inventory by 20%
• Enhancement in delivery reliability (On-time In-Full by 15%)